Standard cut spur gears
A cost-conscious form for general power transmission where the drawing defines tooth geometry, bore, hub, and mounting details.
ZhongYi Gear Manufacturer (a member of ZhongYi Machinery)
custom spur gears
Custom steel, stainless steel, ground, hubless, and plastic spur gears for parallel-shaft transmission.
Customization
100% to Drawing / Sample
Precision Grade
DIN 4-7 / AGMA 11-13
Engineering DFM
< 24 Hours Turnaround
Quality System
ISO 9001:2015
Drawing- and sample-based spur gears for OEM machinery, replacement programs, reducers, and parallel-shaft transmission assemblies.
Product type
External custom spur gear or spur pinion made to approved technical data
Manufacturing basis
Buyer drawing, sample, mating component, or confirmed specification
Materials
Carbon steel, alloy steel, stainless steel, engineering plastic, or drawing-specified material
Common features
Finished or pilot bore, keyway, hub, set-screw feature, chamfer, and surface treatment by drawing
Manufacturing capability
Custom spur gears are a practical choice for transmitting motion between parallel shafts because their straight involute teeth are straightforward to specify, inspect, and integrate into machinery. ZhongYi reviews spur gear requirements from buyer drawings, samples, or confirmed technical data. The review covers module or diametral pitch, pressure angle, number of teeth, face width, bore, hub, keyway, material, heat treatment, and the mating gear. This drawing-led process is suitable for new OEM components as well as replacement gears that must fit an existing shaft and housing.
Product types & variants
The final product form is confirmed from the buyer drawing, mating component, assembly layout, operating conditions, and inspection requirements.
A cost-conscious form for general power transmission where the drawing defines tooth geometry, bore, hub, and mounting details.
Used when the project calls for tighter tooth finish, wear resistance, or more controlled meshing after heat treatment.
Compact forms that place the gear directly on a shaft or remove the conventional hub to suit restricted assembly space.
Material-led options for corrosion exposure, washdown-conscious machinery, low mass, or quieter light-duty movement.
Selection & Metallurgy guidance
Start with the mating geometry rather than the outside diameter alone. Module or DP, pressure angle, tooth count, center distance, and profile data must agree with the mating gear. Then confirm how the gear locates on the shaft: finished bore, spline, keyway, interference fit, locking feature, or integral shaft. For replacement work, provide the worn part together with shaft and housing information whenever possible. Load direction, peak torque, speed, lubrication, temperature, contamination, and expected service life help determine whether a cut, hardened, or ground tooth finish is appropriate.
Quality Control & Inspection Matrix
Overseas procurement teams require verifiable technical data, not unsupported claims. Every production batch at ZhongYi is inspected against approved CAD blueprints and international standards (DIN, AGMA, ISO).
Component-Specific Quality Focus:
A reliable spur gear order depends on controlled technical information. ZhongYi can review drawing revision, material grade, heat-treatment notes, datum references, bore and keyway dimensions, tooth geometry, and inspection requirements before quotation. During manufacturing, inspection points should follow the approved drawing and may include blank dimensions, bore and face runout, tooth thickness, pitch-related checks, hardness, and mating or contact verification when specified. Critical tolerances and the required inspection record must be agreed before production; unsupported accuracy grades or performance claims are not assumed.
Validates 3D spatial GD&T, bore concentricity, center distance, and geometric tolerances down to ยฑ0.002 mm.
Inspects involute tooth profile error (fฮฑ), lead crowning (fฮฒ), pitch cumulative error (Fp), and radial runout (Fr).
Verifies surface hardness (58โ62 HRC), core toughness, and effective carburized / nitrided case depth gradient.
100% chemical composition verification of alloy steel forgings (20CrMnTi, 42CrMo, 18CrNiMo7-6, Stainless, POM).
We maintain strict incoming material spectroscopy, in-process CNC tooth coordinate monitoring, and 100% final pre-shipment dimensional inspection. All custom gear batches are backed by our full manufacturing warranty.
Application fit
Match the gear type with real machinery conditions, operating environment, load, speed, and replacement requirements.
Discover how this gear category meets extreme torque, low backlash, quiet operation, and weather-resistance demands in primary industry sectors:
High-torque, impact-resistant gears, girth rings, and planetary drive sets engineered for excavators, cranes, drilling rigs, and heavy mining crushers.
Low-backlash, ultra-precise fine-pitch gears, ground helical racks, and planetary gearheads for robotics, AGV wheel drives, and high-speed motion axes.
High-torque bevel gears, spur gears, and splined drive shafts for tractors, harvesters, rotary tillers, and agricultural PTO gearboxes.
Ultra-quiet, contamination-free micro gears in medical-grade POM, PEEK, and stainless steel for surgical robotics, infusion pumps, and clinical lab equipment.
Technical FAQ
These answers support early engineering and procurement review. Final dimensions, materials, tolerances, and process requirements are confirmed against the approved drawing file.
Provide a 2D or 3D drawing where available, or a sample with module or DP, pressure angle, tooth count, face width, bore, hub, keyway, material, heat treatment, quantity, and operating conditions. The mating gear and center distance are especially useful for replacement projects.
The decision depends on load, speed, duty cycle, wear target, noise expectation, and the accuracy required by the assembly. Heat treatment can change dimensions, so the drawing should identify which surfaces require finishing after treatment.
A sample can support initial review, but wear may hide the original tooth thickness or profile. Supplying mating-part data, shaft dimensions, center distance, and any historical drawing reduces the risk of reproducing wear instead of the intended geometry.
Send your 2D blueprints or 3D CAD models. Our senior gear engineering team will review tooth geometry, module/pitch, materials, heat treatment feasibility, and provide transparent factory pricing within 24 hours.
Mutual NDA Protection
We sign strict Non-Disclosure Agreements to safeguard proprietary designs.
< 24h DFM Feedback
Rapid manufacturability review, tolerance checks, and unit quotation.
Direct Factory Engineering
Direct technical communication with senior master gear artisans.
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