ZhongYi Gear Manufacturer (a member of ZhongYi Machinery)

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custom spur gears

Spur Gears

Custom steel, stainless steel, ground, hubless, and plastic spur gears for parallel-shaft transmission.

Customization

100% to Drawing / Sample

Precision Grade

DIN 4-7 / AGMA 11-13

Engineering DFM

< 24 Hours Turnaround

Quality System

ISO 9001:2015

Custom steel spur gear and pinion with straight involute teeth
Featured Product Model & RFQ Specifications

Custom Spur Gear

Drawing- and sample-based spur gears for OEM machinery, replacement programs, reducers, and parallel-shaft transmission assemblies.

Product type

External custom spur gear or spur pinion made to approved technical data

Manufacturing basis

Buyer drawing, sample, mating component, or confirmed specification

Materials

Carbon steel, alloy steel, stainless steel, engineering plastic, or drawing-specified material

Common features

Finished or pilot bore, keyway, hub, set-screw feature, chamfer, and surface treatment by drawing

Manufacturing capability

Technical Overview & Engineering Capability for custom spur gears.

Custom spur gears are a practical choice for transmitting motion between parallel shafts because their straight involute teeth are straightforward to specify, inspect, and integrate into machinery. ZhongYi reviews spur gear requirements from buyer drawings, samples, or confirmed technical data. The review covers module or diametral pitch, pressure angle, number of teeth, face width, bore, hub, keyway, material, heat treatment, and the mating gear. This drawing-led process is suitable for new OEM components as well as replacement gears that must fit an existing shaft and housing.

Tooth Accuracy DIN 4-7 / AGMA 11-13
Tooth Finishing CNC Ground (Ra โ‰ค0.4ยตm)
Heat Treatment Carburized 58-62 HRC

Product types & variants

Spur Gears types and manufacturing paths.

The final product form is confirmed from the buyer drawing, mating component, assembly layout, operating conditions, and inspection requirements.

Standard cut spur gears

A cost-conscious form for general power transmission where the drawing defines tooth geometry, bore, hub, and mounting details.

Ground or hardened spur gears

Used when the project calls for tighter tooth finish, wear resistance, or more controlled meshing after heat treatment.

Hubless and shaft pinion designs

Compact forms that place the gear directly on a shaft or remove the conventional hub to suit restricted assembly space.

Stainless steel and plastic spur gears

Material-led options for corrosion exposure, washdown-conscious machinery, low mass, or quieter light-duty movement.

Selection & Metallurgy guidance

How to specify the correct spur gears configuration.

Start with the mating geometry rather than the outside diameter alone. Module or DP, pressure angle, tooth count, center distance, and profile data must agree with the mating gear. Then confirm how the gear locates on the shaft: finished bore, spline, keyway, interference fit, locking feature, or integral shaft. For replacement work, provide the worn part together with shaft and housing information whenever possible. Load direction, peak torque, speed, lubrication, temperature, contamination, and expected service life help determine whether a cut, hardened, or ground tooth finish is appropriate.

Material & Heat Treatment Options

  • Carbon steel for general machinery components
  • Alloy steel where the drawing requires heat treatment or higher wear resistance
  • Stainless steel for corrosion-conscious operating environments
  • Engineering plastic when low mass, low noise, or lubrication limits are important

Engineering Selection Factors

  • Module or diametral pitch and pressure angle
  • Tooth count, ratio, center distance, and mating gear
  • Bore, keyway, hub style, face width, and runout datum
  • Load, speed, duty cycle, lubrication, and operating noise
  • Heat treatment, tooth finishing, tolerance, and inspection requirements

Quality Control & Inspection Matrix

Engineering Evidence & 100% Inspection for Spur Gears.

Overseas procurement teams require verifiable technical data, not unsupported claims. Every production batch at ZhongYi is inspected against approved CAD blueprints and international standards (DIN, AGMA, ISO).

Component-Specific Quality Focus:

A reliable spur gear order depends on controlled technical information. ZhongYi can review drawing revision, material grade, heat-treatment notes, datum references, bore and keyway dimensions, tooth geometry, and inspection requirements before quotation. During manufacturing, inspection points should follow the approved drawing and may include blank dimensions, bore and face runout, tooth thickness, pitch-related checks, hardness, and mating or contact verification when specified. Critical tolerances and the required inspection record must be agreed before production; unsupported accuracy grades or performance claims are not assumed.

Coordinate Metrology

Zeiss / Hexagon 3D CMM

Validates 3D spatial GD&T, bore concentricity, center distance, and geometric tolerances down to ยฑ0.002 mm.

Tooth Geometry Analysis

Klingelnberg CNC Gear Analyzer

Inspects involute tooth profile error (fฮฑ), lead crowning (fฮฒ), pitch cumulative error (Fp), and radial runout (Fr).

Hardness & Case Depth

Digital Micro-Vickers & Rockwell Testers

Verifies surface hardness (58โ€“62 HRC), core toughness, and effective carburized / nitrided case depth gradient.

Chemical Metallurgy

Direct-Reading Optical Spectrometer

100% chemical composition verification of alloy steel forgings (20CrMnTi, 42CrMo, 18CrNiMo7-6, Stainless, POM).

Inspection Deliverables with Every Shipment

Complete Batch Traceability & Certified Test Reports

  • EN 10204 Type 3.1 Mill Test Certificate (Chemical & Mechanical Properties)
  • Zeiss 3D CMM Full Dimensional Inspection Sheet
  • Klingelnberg Tooth Profile & Lead Crowning Graph Report
  • Effective Carburized Case Depth & Hardness Curve Data
  • 100% Pre-Shipment Visual, Thread & Anti-Rust Quality Verification

Our Factory Quality Commitment:

We maintain strict incoming material spectroscopy, in-process CNC tooth coordinate monitoring, and 100% final pre-shipment dimensional inspection. All custom gear batches are backed by our full manufacturing warranty.

ISO 9001:2015 Certified
DIN 4-7 / AGMA 11-13 Standards

Application fit

Spur Gears operating environments.

Match the gear type with real machinery conditions, operating environment, load, speed, and replacement requirements.

  • Industrial machinery and parallel-shaft drive assemblies
  • Reducers, pumps, conveyors, and packaging equipment
  • Agricultural and construction equipment transmission parts
  • Automotive, motorcycle, and replacement gear programs
Application Markets

Where Spur Gears Are Engineered & Deployed

Discover how this gear category meets extreme torque, low backlash, quiet operation, and weather-resistance demands in primary industry sectors:

View All 5 Industry Hubs โ†’

Technical FAQ

Common technical and purchasing questions for Spur Gears.

These answers support early engineering and procurement review. Final dimensions, materials, tolerances, and process requirements are confirmed against the approved drawing file.

What information is needed to quote custom spur gears? โ–ผ

Provide a 2D or 3D drawing where available, or a sample with module or DP, pressure angle, tooth count, face width, bore, hub, keyway, material, heat treatment, quantity, and operating conditions. The mating gear and center distance are especially useful for replacement projects.

Should I choose cut, hardened, or ground spur gear teeth? โ–ผ

The decision depends on load, speed, duty cycle, wear target, noise expectation, and the accuracy required by the assembly. Heat treatment can change dimensions, so the drawing should identify which surfaces require finishing after treatment.

Can a spur gear be produced from a worn sample? โ–ผ

A sample can support initial review, but wear may hide the original tooth thickness or profile. Supplying mating-part data, shaft dimensions, center distance, and any historical drawing reduces the risk of reproducing wear instead of the intended geometry.

24-Hour Engineering Quote & DFM Review

Upload Your Drawings for Spur Gears Manufacturing

Send your 2D blueprints or 3D CAD models. Our senior gear engineering team will review tooth geometry, module/pitch, materials, heat treatment feasibility, and provide transparent factory pricing within 24 hours.

Supported CAD Blueprint & Drawing Formats:

STEP (.step / .stp) AutoCAD (.dwg / .dxf) IGES (.igs) SolidWorks / 3D CAD PDF Technical Blueprints Worn Physical Samples

Mutual NDA Protection

We sign strict Non-Disclosure Agreements to safeguard proprietary designs.

< 24h DFM Feedback

Rapid manufacturability review, tolerance checks, and unit quotation.

Direct Factory Engineering

Direct technical communication with senior master gear artisans.